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Welder working in a metal fabrication shop with bright sparks in Vaughan
Home / Case Studies / Vaughan Metal Fabrication Shop
Manufacturing · Metal Fabrication · Vaughan, ON

Splitting the Shop Floor From the Office Network

One flat network put shop-floor equipment and office systems at the same risk. Segmenting it stopped that for good.

0 hrs
Shop-floor downtime since segmentation
2
Networks, fully isolated from each other
24/7
Monitoring on both sides
Client Snapshot
Industry
Metal Fabrication
Location
Vaughan, ON
Team Size
10 people
Key Software
SolidWorks, QuickBooks
Services Used
Manufacturing IT, Cybersecurity
The Challenge

One Infected Laptop Away From a Shutdown

Their office network and shop-floor equipment sat on the same flat switch. A phishing email opened on an office computer could, in theory, reach the machines running production.

Nobody had mapped what was connected to what. Fixing one problem meant risking another, so the setup stayed as-is for years.

Server and network equipment segmenting shop-floor and office systems for a metal fabrication shop
What We Did

OT and IT, Properly Separated

1

Mapped every device on the network office and shop floor, before touching anything.

2

Split the network so shop-floor equipment and office systems can no longer reach each other.

3

Put 24/7 monitoring on both sides tuned to what normal looks like on a shop floor.

4

Scheduled the cutover for a weekend so production never lost an hour.

“We didn't realize how exposed we were until they showed us the network map. Now it's two networks, the way it should have been from the start.”
Plant Manager, Vaughan Metal Fabrication Shop
The Results

Two Networks, Zero Shared Risk

Since segmentation, the shop has logged zero hours of production downtime tied to a network issue. Office and shop-floor systems are now monitored separately, and an incident on one side can't touch the other.

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